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We have this incredible aspiration at Bayer
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to not only provide the perfect product to our consumers,
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to have it always available, but to also make it affordable.
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And that can only be done if you are resilient,
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if you are agile,
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and that you also understand why you're doing this.
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So first, we did a deep analysis about our data,
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and we made a baseline doing a benchmark
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with other companies comparable to us here.
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And then we used those data and the comparison
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to figure out which areas we could actually improve on.
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So after we've closed the data analysis phase,
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we performed several workshops directly on the shop floor,
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and as a result of these workshops,
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we developed several ideas how to improve OE and run time,
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and these are also the main points
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that we follow up now.
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The main improvement area we identified is something
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that is very important for me as a head of production,
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which is the constant flow of product through the plant,
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and during our journey, we identified a couple
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of bottlenecks and figured out ways
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on how to improve around them,
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and we even went so far as to reconsider our batch sizes
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to improve flow, which I think is very impressive.
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As of day one, BCG team was on the ground,
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and the team was with us on the floor together
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with operators, with the overalls,
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and that created a big difference, in my opinion.
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What I really like is there was no difference
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between a person from BCG or our own team.
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It was just one team.
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It was just one goal and one approach,
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and at the end, all fact based,
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all data-driven solutions that came out,
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and we understood now where we need to be
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to become the best consumer health company.
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As a result of the work, we have generated, yes,
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some efficiency improvements, 10 to 15%,
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but more importantly, we have also converted those things
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into behaviors, into systemic improvements that we have
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to take it to our program and make it applicable
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in all the other sites in all the other lines.
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The impact for Bitterfeld was not only
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that we were able to really find the levers
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and to deliver the savings in the future,
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but we also learned to really question our work in general,
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so how we work at the site, and this is really
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what has a really, really big impact on how we see ourself
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and how we see that we can be much more efficient
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than we have been in the past.
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And we also showed how we
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can then make ourselves enabled to drive it forward.
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So we are not now depending on someone.
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We learned how to take it from there
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and drive it ourselves in all parts of our business.
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And the other element, of course,
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that I'm really much proud of is also to showcase
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within our own organization at Bayer how we are doing it
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and what was the resultant so that we
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can also scale it in that perspective.
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For us, what is next is we want to really work
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with our organization to make sure that we grow
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in a continuous improvement mindset,
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that we grow our people,
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and that we make this approach sustainable.